Optimization of production quality
Manufacturing companies are facing major challenges: defective products despite inspection processes, overburdened employees, and increasing quality requirements.
The solution? The use of Artificial Intelligence (AI) and digitalization in quality assurance enables reliable defect detection through automated inspection processes. This helps reduce scrap, costs, and manual inspection efforts, while simultaneously increasing process reliability and product quality.
Mitsubishi Electric offers solutions that support companies in continuously improving their production quality while also increasing efficiency and sustainability.
Our automation solutions for optimized quality control
Quality assurance through intelligent analytics
GENESIS64: Visualization of operational data
The GENESIS64 suite seamlessly connects the OT level with the IT level of a company.
The software was developed for 64-bit platforms and OPC UA technologies. It captures data in real time and displays it in a secure, web-enabled visualization dashboard. This provides all stakeholders with full transparency across the entire production process.
By precisely monitoring the technical condition of machines and tools, quality issues in production can be identified and resolved at an early stage. Continuous analysis and control contribute to the long-term optimization of product quality and significantly increase overall efficiency.
Quality AnalytiX – Data-driven quality assurance
Quality AnalytiX is an analytics product of GENESIS64 for statistical process control and quality analysis.
With Quality AnalytiX, manufacturing companies receive a powerful software solution for statistical process control (SPC) that captures, analyzes, and leverages quality data in real time to optimize production processes.
The software continuously monitors production parameters, detects quality deviations at an early stage, and initiates automated corrective actions.
Benefit from the following highlights with Quality AnalytiX:
Conclusion: Ensuring production quality with intelligent software
Quality AnalytiX is a modular software solution that can be flexibly integrated into any production environment, from small manufacturing lines to complex industrial plants. Its scalability allows for step-by-step expansion and customized implementation based on individual requirements.
With Quality AnalytiX, companies gain an innovative solution for data-driven quality assurance. Intelligent SPC analysis reduces scrap costs, improves production stability, and ensures consistently high product quality.
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Efficient quality inspection through intelligent image processing
Visual inspections with MELSOFT VIXIO
MELSOFT VIXIO offers an intelligent solution for standardized defect detection in production. It combines artificial intelligence with external devices such as cameras to perform visual inspections of products efficiently and reliably.
This software optimizes the quality inspection process, reduces the workload on employees, and ensures precise identification of product defects in real time.
✔ Automated defect detection: AI algorithms analyze visual production data in real time and reliably identify even the smallest deviations.
✔ Reduction of defective products: Through precise detection and automatic sorting, scrap is reduced while maintaining consistently high production quality.
✔ Easy implementation without programming effort: The intuitive software requires no specialized programming skills and can be quickly integrated into existing systems.
Practical application examples of MELSOFT VIXIO in production:
Solution for the highest production quality
MELSOFT VIXIO is a universal solution for a wide range of industries and production environments. Thanks to its flexible integration with existing camera systems, the software can be easily adapted to individual requirements.
AI-powered image processing improves defect detection, reduces scrap costs, and enhances competitiveness through consistently high production quality.
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Data-driven and AI-supported for efficient quality control
MELSOFT MaiLab – Precise, data-driven decisions for optimal production quality
MELSOFT MaiLab enables real-time data analysis and optimizes decision-making in quality control. By using statistical methods and AI algorithms, the software provides more precise, data-driven decision-making that enhances production quality.
At the outset, an offline dataset is created to train the algorithm and define both correct and incorrect values for each measured variable. Once the algorithms are developed, they can be applied in real time to improve production control and detect quality deviations at an early stage.
MELSOFT MaiLab offers a wide range of data visualization options. The software can be used across various platforms, from controllers to desktop PCs, ensuring continuous quality optimization.
Enjoy the benefits:
Zero-defect manual workstation: High-quality concept for complex manual tasks
Error prevention through the use of Poka Yoke
Despite digitalization and full automation, there are still complex tasks that can only be performed manually. The zero-defect manual workstation offers a cost-efficient solution for these requirements while ensuring high quality.
The term Poka Yoke comes from Japanese quality management and means “error prevention”. Poka Yoke systems help prevent errors by designing processes in a way that makes mistakes unlikely. Detected errors are automatically corrected.
This improves product quality and reduces human errors in production. As a result, the zero-defect manual workstation contributes to stable and error-free production.
Click on the image to learn how the use of Poka Yoke and pick-to-light systems improves the production process.
Our contribution to your quality management:
Our solutions support you at every step
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