MITSUBISHI ELECTRIC Changes for the Better
Germany

The Poka Yoke zero-defect principle - for error-free handiwork

The "Poka Yoke principle", which originated in Japan, means the systematic exclusion of human error through technical precautions.

With this in mind, Mitsubishi Electric and its competence partner RK Antriebs- und Handhabungstechnik GmbH have realised a concept that offers you an efficient, modular and flexible zero-error workstation.

When everything fits together perfectly

Whether assembly, order picking or logistics - even for applications with batch size
1, this error-free manual workstation is the right choice. It is equipped with profiles from the most popular manufacturers and can be ergonomically customised. In addition to a classic pick-by-light system, the system also has physical barriers in the form of hinged doors.

The system is also interesting for the topic of man-machine / collaborative robotics
- if, for example, pre-assembly is necessary or parts have to be passed on. This individually configurable and expandable concept was developed in the automotive industry and can now be found in all branches of industry.

Play it safe: our contribution to your quality management

Your advantages at a glance

Simple & fast

  • Efficient "Sho-Haisen" wiring principle for attaching and replacing all sensors with the same connector on the cable
  • Intuitive connections for quick network installation
  • Simple configuration, programming and maintenance

Variabel & individual

  • Various sensors and modules with different functions
  • Individually customisable thanks to variable width, colour and depth
  • Flap technology for compartments of different sizes

Compatible & integrative

  • Special bridges connect assembly stations via CC-Link or CC-Link IE networks
  • Can be integrated directly into the control system using special software
  • Simple connection to IT system

Flexible & expandable

  • Easy integration of new devices into the overall system
  • New sequences can be saved via remote control or learning mode
  • Can also be adapted precisely to requirements at a later date

Standard material list

Do you want to know which components are suitable for your Poka Yoke system? Get an overview with our standard material list.

General information on the subject of Poka Yoke can be downloaded here

Videos

Poka Yoke in practice - the added value for workshops for people with disabilities

Martinshof is affiliated to the Bremen workshop and is a workshop for people with disabilities. People with both mental and physical disabilities work there. As their customers include demanding car manufacturers in the region, error-free assembly and delivery is essential.

Watch the video below to see how Poka Yoke ensures error-free assembly and has a lasting positive impact on the work at Martinshof.

Poka Yoke short and compact in an interview with Nils Knepper

Product manager Nils Knepper was interviewed for the developmentscout platform and presented the most important features and specialities of the error-free manual workstation.

Publication / Our Stories

The topic is also highly interesting internationally. It can be found alongside many other extraordinary solutions on our global website "Our Stories".

Have we aroused your interest? We would be happy to present our Poka Yoke solution to you in person. Simply fill in the contact form and we will get in touch with you as soon as possible.

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