Produce more efficiently: reduce production costs and ensure quality
The manufacturing sector is already facing the challenge of reducing production costs, with geopolitical uncertainties and fluctuating customer demands further intensifying the issue.
To remain competitive, companies must find innovative solutions that:
- optimize production costs,
- increase efficiency and
- reduce environmental impact.
Automation and advanced software play a key role in achieving these goals. Electronics manufacturers in particular are required to implement cost-saving measures that also deliver long-term environmental benefits.
Mitsubishi Electric provides solutions specifically designed to address these challenges, helping companies reduce production costs and optimize their processes.
Our automation solutions for reducing your production costs
Data-driven optimization for maximum efficiency
Cost reduction through transparency and efficiency – your platform for all production equipment: the Mitsubishi Electric Asset Portal
The Asset Portal seamlessly integrates all production equipment, regardless of the manufacturer. Through centralized data collection and AI-supported analysis, cost drivers are precisely identified and optimization potential becomes visible:
✔ Reduced downtime: Monitoring the status of all equipment enables predictive maintenance. Early alerts help prevent unplanned shutdowns and extend machine lifespans.
✔ Optimized energy management: Peak loads and unnecessary energy consumption are identified and reduced, significantly lowering energy costs.
✔ Targeted process improvement: A wide range of analysis tools and templates enables customized evaluation of technical challenges, making production more efficient.
Scalable solution – invest according to your needs
The Mitsubishi Electric Asset Portal is fully scalable. Companies can start small, for example with just a few robots, and gradually expand the solution across the entire facility. This eliminates the need for high initial investments and allows success to be evaluated before taking further expansion steps.
Conclusion: reduce costs, increase productivity
With the Mitsubishi Electric Asset Portal, companies gain a powerful tool to sustainably reduce production costs through intelligent data usage, efficient energy management, and predictive maintenance.
Get a free consultation now!
Virtual optimization for maximum efficiency
Reduce costs through precise simulation – MELSOFT Gemini
The GEMINI software is an advanced simulation platform designed to optimize manufacturing processes and increase production efficiency.
The following features are available:
✔ Line simulation: People, robots, and AGVs in dynamic flow lines
✔ 3D interference check: Simulation of mechanical interferences
✔ Controller integration: Real-time logic validation
Through precise planning and optimization, GEMINI helps sustainably reduce production costs.
With the simulation platform, you can achieve the following cost savings:
Experience MELSOFT Gemini for yourself – 30-day trial available
Register now to access MELSOFT Gemini for free and experience its benefits with a 30-day trial! Our on-site experts will contact you promptly via email with all the details.
Get a free consultation now!
Cost reduction through smart analysis and early error detection
GENESIS64: Visualization of operational data
The GENESIS64 suiteconnects production with a company’s IT level. It is designed for 64-bit platforms and OPC UA technologies. GENESIS64 enables real-time collection of manufacturing, energy, and business data, which are displayed in a secure, web-based dashboard.
The data obtained from manufacturing, energy, and business monitoring allows for precise analysis of production processes. Inefficient workflows can be identified and optimized at an early stage, reducing both direct costs such as material and energy expenses, as well as indirect costs through minimized downtime and maintenance requirements.
Efficient cost reduction through intelligent analysis with Facility AnalytiX
Facility AnalytiX is an analytics product within GENESIS64 that detects and diagnoses faults in your buildings or facilities at an early stage. It organizes key operational data into an asset-oriented network for analysis, visualization, and operation.
Each analytics product offers a wide range of features. Users can add their own calculations to specifically identify and address cost drivers.
Benefit from the following highlights with Facility AnalytiX:
Conclusion: reduce maintenance costs and extend asset lifespan with Facility AnalytiX
Facility AnalytiX enables the early detection and diagnosis of faults in buildings or facilities. This solution quickly identifies potential disruptions or inefficiencies, allowing targeted maintenance measures to be implemented. This results in lower maintenance costs, extended asset lifespan, and more efficient use of resources overall.
Our solutions support you at every step
Contact us for more information!
