MITSUBISHI ELECTRIC Changes for the Better
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Growing demand for intelligent automation solutions

Modern production processes require ever more precise and efficient drive solutions. Servo systems must be fully integrated into industrial networks to ensure maximum speed, safety and efficiency. However, existing solutions are often not optimally coordinated with each other – this leads to delays, higher operating costs and limited flexibility.

With the servo amplifiers of the MR-J5 series and EtherCAT, Mitsubishi Electric offers a perfect match for future-proof automation!

MR-J5 servo amplifier + EtherCAT: a match made in automation heaven

Our MR-J5 servo drives, in combination with EtherCAT, set new standards by enabling highly dynamic, reliable and extremely fast communication in real time. This powerful combination not only optimizes the efficiency of the entire system, but also ensures seamless integration into demanding automation environments.

Perfect harmony in every production process!

Higher speed

Optimized control technology achieves better performance, making your processes more efficient.

More security

Advanced security features can be integrated without extensive cabling, which increases the security of your systems.

Lower costs

Space-saving multi-axis amplifiers and energy-efficient technology help to reduce costs.
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Why is the MR-J5 amplifier a perfect match for EtherCAT?

Higher speed

Speed and precision are crucial for outstanding performance in your production – a combination of innovative technologies makes it possible to take your processes to the next level:

✔ High bandwidth & frequency response:
With 3.5 kHz frequency response for dynamic applications, you achieve exceptional speed and agility that meets even the most demanding requirements.

✔ One-touch tuning:
Thanks to the automatic adjustment of the control parameters, this function ensures optimal control quality that allows your systems to work with maximum efficiency at all times.

✔ Network communication cycle of 125 microseconds:
This enables an efficient exchange of information between the controller and the drives.

More security

Safety is of the utmost importance in production. Our solutions provide you with advanced safety features that reliably protect people and equipment:

✔ No remote I/O's needed:
Safety signals for up to three safety inputs and outputs can be wired directly to the amplifier. This simplifies installation and reduces complexity.

✔ Fast commissioning:
spring-cage connectors make handling easier and speed up commissioning.

✔ MR-JET-HS I/O's & MR-J5-HS:
Benefit from advanced safety features such as STO (Safe Torque Off), SS1 (Safe Stop 1) and many more that make your production even safer.

Lower costs

Increase efficiency while reducing costs with intelligent automation technology:

✔ Two- & three-axis amplifiers:
The compact design is ideal for XY and XYZ gantries and optimizes the limited space in the control cabinet.

✔ Less wiring:
The reduced installation effort saves you time and money.

✔ Use renewable energy:
With split DC links, energy efficiency is maximized while saving energy costs.

✔ Predictive maintenance:
Thanks to patented early fault detection, you can proactively plan maintenance work and reduce downtime.

Deep dive: Why you should rely on our servo amplifiers in the EtherCAT network!

Our MR-J5 servo amplifiers set new standards in communication—with EtherCAT for lightning-fast, precise real-time data transmission. Thanks to advanced control technology and innovative functions such as predictive maintenance, they ensure that your production runs smoothly. The perfect combination for high-performance automation!

See more in our exclusive webinar!


Watch the exciting webinar by Eric Irabor, our Product Manager Servo-Motion, and be inspired by the advantages of the MR-J5 servo drive in the EtherCAT network. Simply register, fill out the contact form and download the webinar video directly – available anytime, whenever you want!

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What makes our MELSERVO MR-J5 stand out?

Maximum machine performance with the new MELSERVO J5 series

The MELSERVO-J5 series from Mitsubishi Electric is the latest high-performance solution in the field of servo systems.

This innovative servo system revolutionizes machine performance, user-friendliness, ease of maintenance and safety.

With advanced features and industry-leading performance, the MELSERVO-J5 offers a variety of advantages that optimize your machine operations and increase productivity.

High performance

The MR-J5 servo system is characterized by a possible frequency response of up to 3.5kHz signals and enables automatic suppression of vibrations. Furthermore, a mass moment of inertia ratio of up to 35 times the rotor moment of inertia is possible.

Compact size

The compact design of the amplifiers and motors minimizes the space required. In addition, the single-cable technology of the servo motors helps to reduce the number of cables. Furthermore, the MR-J5 multi-axis amplifier makes it possible to combine several axes into a single amplifier.

Functional Safety and FSoE

All common safety functions such as STO, SS1, SBC, SSM, SLS, SS2 and SOS are integrated. Safety functions are also supported via the EtherCAT network (FSoE) – at no additional cost.

Energy efficient

The modular servo drives feature regenerative energy feedback into the network, which means that braking energy is no longer converted into heat but can be efficiently fed back into the system, thus increasing energy efficiency and reducing heat generation.

Reliability

The product is equipped with a reliable absolute encoder that ensures smooth operation of the motor. In addition, the single-cable technology reduces the number of plug connections and thus potential sources of error.

Easy maintenance

Equipped with an AI-based predictive maintenance function that monitors mechanical drive components. The 26-bit encoder does not require batteries, which reduces maintenance costs.

Simple installation

Easy integration into the development environments of your choice, such as Codesys or TwinCAT, allows you to use our control system without changing. Online autotuning and automatic parameterization of the amplifiers via EtherCAT ensure uncomplicated commissioning.

Product overview of our latest servo systems

Technical information

Compatible modelsMR-J5-G all models with the labeling N1
Communication specificationCANopen over EtherCAT (CoE), Ethernet over EtherCAT (EoE), FailSafe over EtherCAT (FSoE), FileAccess over EtherCAT (FoE)
Network protocolCiA 402
Communication cycle0,125 ms / 0,25 ms / 0,5 ms / 1 ms / 2 ms /  4 ms / 8 ms
Control modeCyclic synchronous position mode (csp),  Cyclic synchronous velocity mode (csv),  Cyclic synchronous torque mode (cst),  Profile position mode (pp),  Profile velocity mode (pv),  Profile torque mode (tq),  Homing mode (hm)

MELSERVO-J5 servo products provide FSoE safety over EtherCAT functionality with an approved EtherCAT master. Take advantage of industry-leading performance with standard safety sub-functions over your EtherCAT network.

FAQ about our servo amplifiers and servo motors in the EtherCAT network

How can the MR-J5 servo amplifiers be adapted to rotary indexing tables and linear motor axes?

MR-J5 servo amplifiers offer the best possible adaptation of the moment of inertia, especially for rotary indexing tables from third-party providers, thus enabling optimal performance.

You also benefit from seamless integration and high efficiency when using high-precision rotary indexing tables with direct drive and cost-optimized linear motor axes for long travel distances and shorter cycle times. Third-party motor connection is available using the EnDat 2.2 and BiSS-C encoder protocols.

Which network connections are supported for the servo amplifiers?

Servo systems from Mitsubishi Electric are not only precise drive units, but also central elements of a future-oriented, networked production. In addition to our own CC-Link IE TSN network, we are also open to communication with all relevant third-party motion systems worldwide.

Whether it's EtherCAT, Profinet® , CC-Link IE Field or Ethernet / IP™ – you now have a compatible and powerful drive solution for all systems.

The right package for every network with Servo Open Network!

How precisely do Mitsubishi Electric servo amplifiers work?

We offer both a high-performance and a more cost-effective line.

The servo amplifiers of the MR-J5 series enable exceptionally precise control. A reliable absolute encoder ensures smooth motor operation, while the high-resolution 26-bit encoder guarantees extremely precise movements and exact positioning. The system also automatically suppresses mechanical vibration. The high inertia matching of the motor and load and the fast frequency response of 3.5 kHz contribute to the outstanding performance.

For applications with slightly lower requirements, we offer the more cost-effective servo system of the MR-JET series. Its encoder achieves a high resolution of over 16 million pulses per revolution, ensuring precise control at an attractive price-performance ratio.

How does predictive maintenance work for our servo amplifiers and what does it monitor?

Thanks to predictive maintenance directly on the servo drives and the innovative Maisart AI technology, wear and potential failures are detected early on – for more reliable and cost-efficient production.

Your advantages with predictive maintenance:


Early error detection in spindle axes, toothed belts and gears

Real-time analysis of the machine's condition for precise prediction of wear

✔ Intelligent sensor technology:
the servo drive also serves as a high-performance sensor

✔ Reduction of downtime and maintenance costs
through targeted maintenance measures

Take advantage of the benefits of predictive maintenance with the MELSERVO-J5 series and increase the productivity of your systems.

Which Mitsubishi Electric servo amplifiers support EtherCAT as a command interface?

The MR-J5-G series includes all models labeled N1, which cover a motor power range from 100 watts to 25 kW. Multi-axis amplifiers are also available in this series. A complete list of all models can be found here.

The MR-JET series offers servo amplifiers with a rated motor output of 100 watts to 7 kW.

Are the MELSERVO amplifiers MR-J5 FsoE certified?

Yes, the MELSERVO MR-J5 is now available with Fail Safe over EtherCAT (FSoE) as standard – at no extra cost. This update enables seamless connectivity with EtherCAT-compatible devices, improving interoperability and flexibility between different manufacturers. With the integration of FSoE, the MR-J5 servo amplifiers can be connected to an approved EtherCAT master to efficiently control safety functions.

The FSoE technology meets the highest safety standards according to IEC 61508 and IEC 61784-3, making it a TÜV-certified solution for safety-related systems.

With the integration of FSoE, users benefit from easier planning, more cost-efficient commissioning and improved safety. The pre-certified product makes it easier to meet the safety requirements for machines, while also optimizing development, certification and validation processes, resulting in significant cost savings.

Is it difficult to integrate Mitsubishi Electric servo amplifiers into an existing production system?

No. Thanks to a number of helpful features, integrating a Mitsubishi Electric servo system into your existing production system is straightforward and efficient. Our online autotuning function ensures the shortest possible commissioning times, so you can get your systems up and running quickly and easily.

We also offer you free support with design and initial commissioning directly on site – so you can be sure that everything is working smoothly. Our servo support team is available to answer any questions you may have. With direct contact to our experts, you get quick help and customized solutions to optimally integrate your system.

Integration into systems with EtherCAT control is seamless
, without the need to modify the existing program. Furthermore, there is no need to use Mitsubishi Electric's control software.

This makes using our servos simple and efficient – without long training periods or complicated adjustments.

Further documents available to download

Download the flyer to learn more about the MELSERVO MR-J5 servo motion system.
Download the flyer here and learn more about the MELSERVO MR-J5 servo motion system with EtherCAT.
Download the flyer here and learn more about the advantages of Servo Open Network.

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