MITSUBISHI ELECTRIC Changes for the Better

Cobots - The future of robotics

Robots are playing an increasingly important role in modern industry. They increase productivity and flexibility, relieve people of monotonous tasks and are becoming increasingly versatile. The latest innovations in this area are collaborative robots - so-called cobots.

While classic industrial robots are already established in many areas, the development continues: collaborative robots - known as cobots - are designed to work directly with humans. They share the same workspace and open up completely new application possibilities that were previously unthinkable.

Technology is not standing still, and cobots are now more versatile and flexible than ever. Companies in the manufacturing, processing and assembly sectors can benefit significantly from their use.

Why cobots? Five good reasons

Michael Finke, Robot Product Manager at Mitsubishi Electric, gives five reasons why companies should consider installing cobots. Cobots not only enable more efficient production, but also more flexibility and seamless collaboration between man and machine.

1. Advanced technology

When a new technology comes to market, it can disrupt established ways of thinking or spark interest in an area that has previously escaped people's attention.

Key elements that spark this interest include visual programming, direct teach-in, collision detection, integrated vision and advanced safety features, allowing cobots to be used in applications that do not require physical protection. This allows collaborative machines to reach the level of industrial robots, increasing productivity on the factory floor and supporting data-driven, intelligent workflows where the information generated by cobots can provide actionable insights to maintain peak performance.

Add to this their good looks with a sleek design without bottlenecks or sharp corners, and they are an attractive option for any application.

2. User friendliness

As robot technology has evolved, its ease of use and the way it works with peripheral devices has also improved. What used to be the domain of the “experts” should now be accessible to everyone, and this is actually one of the biggest advantages of using cobots.

Cobot technology enables graphical programming with symbols for the functions and flowcharts for the flow of the process. This reduces the complexity of programming and the time required for development and design.

The robot arms can be configured manually by guiding the robot arm to the desired positions. The configuration of the robot's “hands” is done via graphical parameters. When vision systems are required, a solution such as Mitsubishi Electric's Assista allows cameras to be set up using an intuitive software wizard that guides the user through each step of the process. It is also able to automatically perform other important functions such as calibrating a coordinate system using artificial intelligence (AI).

Ultimately, companies incorporating cobots into their production lines do not initially require the same level of robotics or programming knowledge as traditional industrial robots.

3. Expandability

It's not just the cobots that are user-friendly. Add-on devices such as vision systems and grippers are designed to offer the same level of user-friendliness. In particular, many components offer 'plug-and-play' functionality so that they can be easily connected to the robot arms.

There are no cables to run and no adapters to design and manufacture, further simplifying the overall automation infrastructure while promoting flexibility. In fact, users can easily interchange components to support a variety of different applications.

4. Flexibility

Die oben genannten Vorteile, insbesondere die Einfachheit der Programmierung, Installation, Nutzung und Ausstattung von Cobots, führen auch zu hochflexiblen Produktionszellen und Maschinen. Unternehmen können die Funktionsweise und das Verhalten der kollaborativen Roboter in wenigen intuitiven Schritten ändern. Außerdem können ihre Greifer sehr schnell ausgetauscht werden.

Diese Fähigkeiten sind äußerst vorteilhaft, da die Cobots schnell von einer Aufgabe zur anderen wechseln können. Auf diese Weise lassen sich hochflexible und agile Systeme einsetzen, die bei der Automatisierung von gemischten Produktbaugruppen und Kleinserien helfen. Da die Nutzer die Programme der Cobots im Laufe der Zeit anpassen und optimieren können, ist es mit diesen Lösungen außerdem sehr einfach, die Produktivität kontinuierlich zu steigern und so Strategien zur kontinuierlichen Verbesserung zu verwirklichen.

5. The business case

When it comes to getting a project approved, it can be a challenge to make it stand out among all the other budget requests. This is not the case with cobots. They offer companies of all sizes new opportunities and pay for themselves quickly, usually in less than a year.

In addition, the use of collaborative machines can help users improve their confidence and skills in factory automation. In this way, companies can develop in-house expertise that supports the use of more complex, faster or heavier industrial robots in their production lines. Ultimately, companies can evolve over time by using different types of robots to perform key activities and processes depending on the application.

Industrial robot or cobot? The future lies in the right combination

With all the advantages that a cobot can bring, the question arises as to whether this means that a conventional industrial robot is no longer needed.

The answer, of course, is no. If, for example, speed is important, then the industrial robot is still the best choice. However, cobot technology is having an impact on the development of industrial robots. For example, many of the safety features previously found on collaborative robots are now standard on the industrial versions. As collaborative robots are often used on the same production lines as industrial robots, it is very important to choose a supplier that can offer both, such as Mitsubishi Electric.

The right choice of robot should offer all the programming capabilities already described, but also have more complex features, such as an advanced scripting language, so that the applications used by the robot can become increasingly complex and sophisticated as the user's knowledge increases.

It is clear that robot technology is developing at a rapid pace and that industry will also adopt this technology. The question is not whether to use collaborative robots or industrial robots, but whether to merge the two and match the right technology to the right application. If this is successful, the continued use of robots in industry is inevitable, and humans will either collaborate with robots as part of their job or be used for less mundane tasks elsewhere in the process.

More information

Further documents

Download the catalog here to find out more about the MELFA ASSISTA collaborative robot.
Download the flyer to find out more about the MELFA ASSISTA.

Contact us for more information!

The fields marked by a * are mandatory.