Create new value with MELSERVO-J5
The MR-J5 series servo drives meet today’s exacting requirements for precision, dynamics and multi-axis synchronization for example in food and beverage, life sciences and printing/converting production applications. They also integrate a full suite of safety functions as standard, and embed predictive maintenance functions, giving users the tools they need to increase machine productivity and availability.
Unlock performance with a total drive solution
When combined with an iQ-R CC-Link IE TSN Motion module, the MR-J5 series amplifiers perform high-speed and high precision synchronized motion movements. The solution offers breakthrough innovation with highest performance, rapid machine tuning and high encoder resolution with battery less encoder systems. Servo amplifiers that are compatible with EtherCAT® and EtherNet/IP open up the MELSERVO-J5 technology for use with other control systems.
Servon amplifiers benefits
Improve throughput and machine performance
- Industry leading 3.5kHz speed frequency response rate, reduced settling time, and increased servo system responsiveness
- 1 Gbps CC-Link IE TSN based motion with 32.5µs communication cycle for time synchronization across all connected devices, including servo amplifiers, motion modules, I/Os, PLC, etc.
- Scalable synchronous axes to meet various industry applications, from single-axis to a 256 multi-axis system
- Multi-network connectivity and compatibility with EtherCAT® and Ethernet/IP enable a communication cycle of 125 µs to other control systems
Reducing downtime and elevating machinery safety
- The MR-J5 provides predictive maintenance powered by Mitsubishi Electric’s Maisart® AI technology, allowing it to detect mechanical component deterioration
- Built-in functional safety functions (STO/SS1/SBC/SLS/SSM/SDI/SLT) without a need of a functional safety unit
- Optional servo motors with functional safety support the safety sub-functions at a higher safety level and additionally SOS, SS2 and SLI can be realizied
- Supporting CC-Link IE TSN (Safety) and EtherCAT (FSoE) for combined control and safety communication
Compact and energy efficient machine
- Multi axis MR-J5W2/3 amplifiers control two/three servo motors which simplifies wiring, saves energy, and enables a compact machine
- By connecting multiple MR-J5D_-G4 drive units to an MR-CV_4 power regeneration converter via a common DC bus, regenerative energy can be shared among the drive units to improve power efficiency
- MR-J5D2-G4 (2-axis drive unit)/MR-J5D3-G4 (3-axis drive unit) save space and reduce wiring further
Minimizing commission time by user-friendly operation
- One-Touch Tuning function for optimal performance and reduced settling time without requiring tuning experience
- Quick Tuning activates with a simple servo-on command, automatically suppressing vibration and overshoot before operation begins for rapid deployment
- Advanced vibration suppression control is able to effectively suppress vibration on both the load and the machine base at frequencies as low as 100 Hz
Smart Maintenance powered by Maisart® AI technology
MELSERVO-J5 servo drives provides AI based predictive maintenance function as standard, which helps to detect early signs of damage and wear in mechanical components. This enables proactive scheduling of maintenance, minimizing unexpected production breakdowns and material losses, thereby improving productivity and reducing costs. This technology exists within the servo and does not come from any external controls.
Machine diagnosis function of the servo amplifier detects and notifies of aging drive parts
Ball screws and linear guides
Predict the failure of mechanical ball screws and linear guides by analyzing their dynamic vibrations and friction.
Belt
Detect the remaining service life of the belt, such as predicting belt tension deterioration and static friction failure.
Gear
Detect the wear level of the gear, including backlash estimation and prediction of gear failure
Servo amplifier product portfolio
MR-J5-G
MR-J5-G-N1
MR-J5-B
MR-J5-A General purpose interface
Servo motor benefits
Battery-less absolute position encoders for lower total cost
- Batteries are not required for multi-revolution encoder position, eliminating the need to purchase and replace batteries, which results in reducing equipment and maintenance costs
Simplified wiring for faster setup
- Consolidation of power, brake and feedback signals into a single connection makes wiring less complex and more simple
- One-touch lock eliminates screw tightening, reducing setup time
Maximized output with precise positioning
- HK motors are equipped with a reliable 26 Bit absolute encoder, which guarantees trouble-free operation of the motor
- The 26-bit encoder ensures higher accuracy, smoother motion, improved synchronization, and better overall performance in demanding automation application
Matching various applications for smart equipment with optimized performance
- HK motors are offering a broader selection of capacities and characterizers for motors
- Pairing motors with larger amplifiers increases torque and shortens cycle times for optimized performance
- From small 50W with ultra low inertia up to 22kW with high inertia ideal for packaging & filling machines, electronics assembly, material handling, printing systems, etc…
Servo motor product portfolio
HK Series
